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Catálogo de Valenite
Catálogo de Valenite

ESTA ES SOLO UNA MUESTRA REPRESENTATIVA DE NUESTRA AMPLIA GAMA DE PRODUCTOS

 

TORNEADO - TURNING

TOOLHOLDERS

True interchangeability and maximum Flexibility in one of

The industry`s broadest lines of negative rake toolholders

 

Valenite`s expanded line of Common Hadware toolholders is the heart of our negative rake toolholder offering, and your key to reduced toolholder inventories. Using the same shank, Common Hadware toolholders let you instantly choose from there different insert locking systems:

1.A lock-screw only for inserts whit center holes;

2.A clamp only for solid inserts; or,

3. A clamp and lock-screw for complete flexibility.

Unlike some competitive systems, Valenite`s Common Hadware toolholders offer true interchangeability with other suppliers who adhere to common hadware standads. Valenite top clamps, clamp screws, and lock screws are compatible with toolholders suplied by Carboloy, Kennametal, Sandvik, and many others.

Note also that all Valenite top clamps are of the comnient, adjustable “elevator” type for ease of use.

 

How to order example:

 

If you don`t know the exact nomenclature for the toolholder you need, page through the toolholder section until you find your application ilustrated in one of the aplication line drawings along the outside edge page. Then refer to the nomenclature chart to define exactly what you need.

An “M” type toolholder, for Example MTGNR 16-4D,will be supplied fully assembled with an ITSN-433 shim seat, an NL-46 lock pin, a CLI-9 clamp, and XNS510 clamp screw. For use whith a solid insert, an S-46 shim screw must also be specified.

To order the correct insert, refer to the insert chart next to the toolholder drawing for the proper type of insert, and then to the toolholder drawing for the catalog to select the appropiate grade and chipbreaker.

The International Standard For Positive Rake Tooling Has Never Been More Versatile Or Productive

 

 

Valenite´s Line of ISO-standard Screw-Down Toolholders use positive rake inserts with an ISO-6987 standard hole which are secured by a Torx* drive socket head screw--a mounting system that has been over the world.

 

The screw-down design promotes efficient chip flow by eliminating clamps and other impediments on top of the insert, profilling operations, and for turning long, sleender workpieces where the force reduction characteristics of positive rake inserts can help reduce deflection.

 

if you don´t know exac nomenclature for the toolholder you need, page trough the toolholder section until you find your application illustrated in one of the application line drawings along the outsite edge of each page. then refer to the nomenclature chart to define exactly what you need.

 

to order the correct insert, refer to the insert list next to the toolholder drawing for the proper type of insert, list next to the insert selection of the catalog to select the appropriate grade and chipbreaker.

 

BARS

55° Diamond Insert

USE INSERT

Style

DNFM

DNGA

DNGM

DNGN

DNGP

DNMG

DNMM

DNMP

S-MDUNR/L

15° Lead

Boring & Profilling

PART NO. DIMENSIONS
 

OPTIONAL PARTS

RIGHT HAND LEFT HAND D1 MIN. BORE F D2 L1 L2 INSERT SIZE SHIM SEAT LOCK    PIN CLAMP CLAMP SCREW SHIM SEAT SHIM SCREW

MECH

C´BKR

S16T-MDUNR 3 S16T-MDUNL 3 1.000 1.500 0.750 --- 12 12.00 --- 332 --- NL44 CLI12 XNS58 --- --- ---
S16T-MDUNR 4 S16T-MDUNL 4 1.000 1.750 0.875 --- 10 12.00 --- 432 --- NL33L CLI7 XNS35 --- --- CBR-22-050

 

The International Standard For Positive Rake Tooling Has Never Been More Versatile Or Productive

 

Valenite's line of ISO-standard Screw-Down boring bars use positive rake inserts with an ISO-6987 standard hole which are
secured by a Torx* drive socket head screw—a mounting system that has been proven all over the world.


the screw-down design promotes efficient chip flow by eliminating clamps and other impediments on top of the insert. ISO Screw-Down boring bars are particularly well suited for profillng operations, and for boring thin walled workpieces where the force reduction characteristics of positive rake inserts can help reduce part distortion.

 

How To Order Example:

 

 If you don't know the exact nomenclature for the boring bar you need, page through the boring bar section until you find your application illustrated in one of the application line drawings along the outside edge of each page. Then refer to the nomenclature chart to define exactly what you need. To order the correct inserts, refer to the insert list next to the boring bar drawing for the proper type of insert, and then to the insert section of the catalog to select the appropriate grade and chipbreake

 

RIGIDEX carbide-shank modular boring system

 

 

Rigidex is ideal for extended overhangs, and lets you bore, thread, and groove in diameters as small as 5/16".


This patented Rigidex Modular Boring System grves you the Important advantage of carbide-shank tool rigidity so valuable to extended-overhang and small-diameter applications. Because carbide shanks provide more than twice the rigidity of steel bars, Rigidex boring tools have been able to achieve lenght-to-diarmeter ratios of 8 to 1—and even up to 12 to 1-in actual production applications, using the optional De-Vi dampening assemblydesigned for reduced chatter and improved surface finish.


The Rigidex system also offers these Important advantages over conventional brazed-head carbide-shank tool designs:

Designed whit your needs in mind, the new Rigidex Modular Boring System is competitively priced and will serve as your outstanding, thrused performer when operated withing recommended machining parameters. Although the Rigidex system is especially suitable for applications where carbide rigidity is important to good tool performance, it can to meeto all of your precision boring requirements for the automotive aircraft and other metalworking industries.

To help maintain your competitive edge, select the Rigidex tooling package that best meets your needs and place your order today!

 

SYSTEM FLEX-A-DEX

Flex-A-Dex adjustale boring bars giveyou precision size control for holes down to 3/8" in size. A simple hex wrench enables you to flex the cutting end of the tool within a rangge from .003" under to .010" over nominall bore size. The adjustament is easy - and, once made, stays put.

You also get these important advantages:

Better finishes in the hole. The adjustament is up front. Behind it is a solid bar which provides the rigidity required to counteract spindle deflections often aggravated by bar overhand. generous size insert, clamp and screw to ensure top performance.

Indexable insert economy. Reduces tool-maintenance time and cost in jig boring and job shop operations. gives longer edge life, while cutting scrap and machine downtime, in high production operations.

Flex-A-Dex boring bars are also in a non adjustable  style to provide the rigidity required in certain applications. These bars are similar to the adjustable style but are manufactured without the adjustament wedge to 0.10" below nominal size.

DBB 875/1375

PART No

STYLE

"C"

BAR

OFFSET

"D"

DIA

"BL"

LENGTH

"P"

BAR AND HEAD SIZE

ADAPTER

NO.

HEAD SIZE WITH ADAPTER

BAR RETAINER ASS´Y PARTS

SNAP LOCK RING

HEAD LOCK STUD

WZVE WASHER

DISK

DBB-125-8 SOLID STEEL BAR .000 1.250 12.50 3.0 875 --- --- N5000-87 TRUARC PT-255 W0855-010 PT-256
DBB-125-CD COARSE DAMPED BAR

.000

1.250 12.50 3.0 875 --- --- PT-255 W0855-010 PT-256
DBB-125-FD FINE DAMPED BAR

.000

1.250 12.50 3.0 875 --- --- PT-255 W0855-010 PT-256
DBB-125-FCD CARBIDE SHANK DAMPED BAR

.000

1.250 15.00 3.0 875 --- --- PT-255 W0855-010 PT-256
DBB-150-S SOLID STEEL BAR

.197

(5mm)

1.500 15.25 3.0 875 --- --- PT-255 W0855-010 PT-256
DBB-150-CD COARSE DAMPED BAR

.197

(5mm)

1.500 15.25 3.0 875 --- --- PT-255 W0855-010 PT-256
DBB-150-FD FINE DAMPED BAR

.197

(5mm)

1.500 15.25 3.0 875 --- --- PT-255 W0855-010 PT-256
DBB-175-S SOLID STEEL BAR

.276

(7mm)

1.750 18.00 3.0 875 --- --- PT-255 W0855-010 PT-256
DBB-175-CD COARSE DAMPED BAR

.276

(7mm)

1.750 18.00 3.0 875 --- --- PT-255 W0855-010 PT-256
DBB-200-S SOLID STEEL BAR .000 2.00 18.00 4.0 1375 HBN-170 875 N5000-137 TRUARC PT-257 W1351-015 PT-258
DBB-200-CD COARSE DAMPED BAR .000 2.000 18.00 4.0 1375 HBN-170 875 PT-257 W1351-015 PT-258
DBB-225-CD COARSE DAMPED BAR .158 (4mm) 2.250 19.00 4.0 1375 HBN-170 875 PT-257 W1351-015 PT-258
DBB-250-S SOLID STEEL BAR .315 (8mm) 2.500 20.00 4.0 1375 HBN-170 875 PT-257 W1351-015 PT-258
DBB-250-CD COARSE DAMPED BAR .315 (8mm) 2.500 20.00 4.0 1375 HBN-170 875 PT-257 W1351-015 PT-258
DBB-300-CD-C COARSE DAMPED BAR COOLANT HOLE .570" (14.mm) 3.00 28.00 6.0 1375 HBN-170 875 PT-257 W1351-015 PT-258

GRADES SPECTRA TURN 4.1

  STEELS   SFM/CHIPBREAKER DESIGNATION
Operation DOC IPR Free Machining & low Carbon Steels Medium Carbon & High Carbon Steels alloy Steels & Easy to Machine Tool Steels

Tool Steels & Die Steels

SFM Geo. SFM Geo. SFM Geo. SFM Geo.
PVD COATED VC901 R .200-.400 0.030 400 GM --- --- --- --- --- ---
GP .100-.200 0.020 500 LM --- --- --- --- --- ---
F .050-.100 0.010 600 1W --- --- --- --- --- ---
VC929 R .150-.250 0.020 450 GM --- --- --- --- --- ---
GP .070-.150 0.012 600 LM --- --- --- --- --- ---
F .020-.070 0.005 800 GF --- --- --- --- --- ---
MTCVD COATED SV330 R .200-.300 0.030 600 RH 400 RH 300 RH 200 RH
GP .100-.200 0.020 700 RM 550 RM 400 RM 250 RM
F .040-.100 0.010 900 MM 700 MM 600 MM 300 MM
SV320 R .200-.300 0.025 650 RH 450 RH 350 RH 250 RH
GP .100-.200 0.015 800 RM 600 RM 450 RM 300 RM
F .040-.100 .005 1000 MM 800 MM 700 MM 350 MM
SV415 R .200-.300 0.025 700 UR 500 UR 400 UR 275 UR
GP .100-.200 0.015 1000 UM 800 UM 550 UM 350 UM
F .040-.100 0.005 1200 UF 950 UF 750 UF 400 UF
SV410 R .150-.250 0.025 750 UM 600 UM 450 UM 300 UM
GP .070-.150 0.015 1050 TM 850 TM 600 TM 400 TM
F .040-.100 0.005 1200 UF 1050 UF 900 UF 500 UF
SV405 R .150-.250 0.020 800 UM 650 UM 500 UM 350 UM
GP